Service
Cleanroom Design and Construction
A controlled environment delivered as one contract, from layout and airflow design through to a room that holds its class.
Why it matters
A cleanroom is a system, not a set of parts. The partition system, the doors, the air handling plant, the ducting, the terminal filters and the flooring all determine the same outcome, which is whether the finished room holds its cleanliness class in daily use.
We design and construct the whole of it, and we manufacture the major components ourselves. That is the practical argument for a turnkey contract: when one party engineers the envelope and the air system together, the interfaces between them are somebody's responsibility.
What the service covers
- 01
Design and engineering
Layout, airflow strategy, pressure regime and filtration stages worked out for the process the room has to support and the class it has to hold.
- 02
Envelope construction
PUF partition panels, false ceilings, cleanroom doors, windows and seamless epoxy flooring with integrated coving.
- 03
Air systems
Air handling units, ducting, terminal boxes, control panels and terminal HEPA filtration, all manufactured in house.
- 04
Equipment integration
Air showers, pass boxes, garment cubicles and laminar flow units built into the room rather than added afterwards.
What we manufacture for it
Clean Room PUF PartitionModular wall panels that form the envelope of the room, engineered for minimal air leakage.
Clean Room DoorSealed doors that hold the pressure regime while staying serviceable in high traffic areas.
Epoxy Flooring and CovingSeamless flooring with coved wall junctions, so there is no square corner for residue to collect in.
Air Handling Units (AHU)The plant that conditions and moves air through a controlled environment, filtered to the class the room has to hold.
Absolute HEPA FilterH13 and H14 grade final filtration, 99.97% at 0.3 micron, for ISO Class 5 operation.
Frequently asked
All questionsWhat does MAP Filters manufacture?
Four related product families: cleanroom turnkey projects (PUF partitions, doors, air handling units, ducting, terminal boxes, control panels and epoxy flooring), cleanroom equipment (air showers, laminar air flow units, pass boxes, biosafety cabinets, dispensing and sampling booths, garment cubicles), HVAC air filters (pre, fine, HEPA, super HEPA, mini pleat, activated carbon, combination, pocket and bag filters), and modular operation theatres. We also take on HVAC projects, cleanroom validation and plant maintenance.
Does MAP Filters manufacture its own filters, or resell them?
We manufacture them. We are one of the few companies internationally to manufacture both cleanroom equipment and the air filters that go into it, from premises of about 12,000 sq ft near Mumbai. In practice this is why the filters inside our air showers, pass boxes and laminar flow units are our own, and why replacement elements can be made in sizes that are no longer generally available.
Which industries does MAP Filters work with?
Pharmaceutical and biotechnology, chemical research laboratories, electronics manufacturing, semiconductor production, food processing, and hospitals and healthcare. Pharmaceutical, biotechnology and healthcare are the three segments the company was built around.
Can MAP Filters take on a complete cleanroom, or only supply equipment?
Both. Our in-house capability covers design, engineering, construction and manufacturing, so a project can be taken on as a single turnkey contract. Where a facility only needs the envelope, or only needs equipment or replacement filters, those can be supplied on their own.
Can equipment be built to a non-standard size?
Yes. Filters and cleanroom equipment are manufactured in standard and customised sizes. For filters, the standard size tables on each product page are the sizes held as standard; other dimensions are made to order, and refill types are manufactured to customer requirement.
Discuss your requirement
Tell us about the facility and what it has to achieve, and we will scope cleanroom design and construction against it.
- Useful to include
- For filters: size, quantity, required grade and frame material. For a project: the room layout and the ISO class it has to hold.
- Or reach us directly
- +91 89560 50201+91 89560 50209marketing@mapfil.com
- Corporate office
- Office No 809, 8th Floor, Kamdhenu 23 West, Kopar Khairane, Mahape, TTC Industrial Area, Navi Mumbai, Maharashtra 400705